{"id":613,"date":"2021-06-23T12:39:51","date_gmt":"2021-06-23T12:39:51","guid":{"rendered":"http:\/\/www.wba.systems\/wba1\/?page_id=613"},"modified":"2021-09-09T13:00:07","modified_gmt":"2021-09-09T13:00:07","slug":"projects","status":"publish","type":"page","link":"https:\/\/www.wba.systems\/wba\/automation\/projects\/","title":{"rendered":"Previous Projects"},"content":{"rendered":"<div class=\"vlp-link-container vlp-layout-2-columns wp-block-visual-link-preview-link\"><a href=\"https:\/\/www.wba.systems\/wba\/automation\/projects\/chocolate-depositor-line\/\" class=\"vlp-link\" title=\"Chocolate Depositor Line\"><\/a><div class=\"vlp-layout-zone-side\"><div class=\"vlp-block-2 vlp-link-image\"><img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/06\/IMG_20190817_020701551.jpg?fit=150%2C999&amp;ssl=1\" class=\"attachment-150x999 size-150x999\" alt=\"Chocolate Extrusion Line in Pennsylvania\" \/><\/div><\/div><div class=\"vlp-layout-zone-main\"><div class=\"vlp-block-0 vlp-link-title\">Chocolate Depositor Line<\/div><div class=\"vlp-block-1 vlp-link-summary\">Control System Upgrade A local candy company had a depositing line that needed to be upgraded.&nbsp; The line was controlled by three servo drives controlled by an Allen-Bradley 1394-GMC controller, and the depositor had four servo drives controlled by a second 1394-GMC controller.&nbsp; Supervisory control and interfacing to the rest [&hellip;]<\/div><\/div><\/div>\n\n<div class=\"vlp-link-container vlp-layout-2-columns wp-block-visual-link-preview-link\"><a href=\"https:\/\/www.wba.systems\/wba\/automation\/projects\/complete-coal-plant\/\" class=\"vlp-link\" title=\"Complete Coal Plant\"><\/a><div class=\"vlp-layout-zone-side\"><div class=\"vlp-block-2 vlp-link-image\"><img decoding=\"async\" loading=\"lazy\" style=\"max-width: 150px;\" width=\"150\" height=\"100\" src=\"https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/07\/100_3864.jpg?fit=150%2C100&amp;ssl=1\" class=\"attachment-150x999 size-150x999\" alt=\"Coal Plant in Pennsylvania\" srcset=\"https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/07\/100_3864.jpg?w=2160&amp;ssl=1 2160w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/07\/100_3864.jpg?resize=300%2C200&amp;ssl=1 300w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/07\/100_3864.jpg?resize=1024%2C683&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/07\/100_3864.jpg?resize=768%2C512&amp;ssl=1 768w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/07\/100_3864.jpg?resize=1536%2C1024&amp;ssl=1 1536w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/07\/100_3864.jpg?resize=2048%2C1365&amp;ssl=1 2048w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/07\/100_3864.jpg?resize=360%2C240&amp;ssl=1 360w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/07\/100_3864.jpg?resize=272%2C182&amp;ssl=1 272w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/div><\/div><div class=\"vlp-layout-zone-main\"><div class=\"vlp-block-0 vlp-link-title\">Complete Coal Plant<\/div><div class=\"vlp-block-1 vlp-link-summary\">A coal company purchased an idled coal plant.&nbsp; When review of the existing controls revealed severe deficiencies, the asked WBA to quote a complete plant upgrade. WBA developed a new control system to interface with their existing Motor Control Center (MCC) and existing plant equipment.&nbsp; Due to the existing plant [&hellip;]<\/div><\/div><\/div>\n\n<div class=\"vlp-link-container vlp-layout-2-columns wp-block-visual-link-preview-link\"><a href=\"https:\/\/www.wba.systems\/wba\/automation\/projects\/plastic-film\/\" class=\"vlp-link\" title=\"Plastic Film\"><\/a><div class=\"vlp-layout-zone-side\"><div class=\"vlp-block-2 vlp-link-image\"><img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/06\/IMG_20200911_111335854.jpg?fit=150%2C999&amp;ssl=1\" class=\"attachment-150x999 size-150x999\" alt=\"Plastic Film in New Jersey\" \/><\/div><\/div><div class=\"vlp-layout-zone-main\"><div class=\"vlp-block-0 vlp-link-title\">Plastic Film<\/div><div class=\"vlp-block-1 vlp-link-summary\">A Plastic Film company purchased a used Alpine&nbsp; 5-Layer blown film extrusion line.&nbsp; Unfortunately, when the system was installed (after lengthy delays), the main PLC (Siemens S-545) was no longer operational.&nbsp; Although WBA could connect to the PLC, the memory fault could not cleared, and it could not be programmed.&nbsp; [&hellip;]<\/div><\/div><\/div>\n\n<div class=\"vlp-link-container vlp-layout-2-columns wp-block-visual-link-preview-link\"><a href=\"https:\/\/www.wba.systems\/wba\/automation\/projects\/presses\/\" class=\"vlp-link\" title=\"Presses\"><\/a><div class=\"vlp-layout-zone-side\"><div class=\"vlp-block-2 vlp-link-image\"><img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/07\/IMG_2413.jpg?fit=150%2C999&amp;ssl=1\" class=\"attachment-150x999 size-150x999\" alt=\"Presses for Metal Pipe Press in Pennsylvania\" \/><\/div><\/div><div class=\"vlp-layout-zone-main\"><div class=\"vlp-block-0 vlp-link-title\">Presses<\/div><div class=\"vlp-block-1 vlp-link-summary\">Pipe Manufacturer Needed to Improve Productivity and Reduce Downtime of their U and O Presses. U Press takes a flat plate of steel (Up to 10\u2019 wide by 40\u2019 long, 1\u201d thick) and bends it into a \u201cU\u201d shape.&nbsp; This U is than transferred into the O Press, which bends [&hellip;]<\/div><\/div><\/div>\n\n<div class=\"vlp-link-container vlp-layout-2-columns wp-block-visual-link-preview-link\"><a href=\"https:\/\/www.wba.systems\/wba\/automation\/projects\/pumping-system\/\" class=\"vlp-link\" title=\"Pumping System\"><\/a><div class=\"vlp-layout-zone-side\"><div class=\"vlp-block-2 vlp-link-image\"><img decoding=\"async\" loading=\"lazy\" style=\"max-width: 150px;\" width=\"150\" height=\"113\" src=\"https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/06\/IMG_20200529_085402074_HDR.jpg?fit=150%2C113&amp;ssl=1\" class=\"attachment-150x999 size-150x999\" alt=\"Coal Plant Pumping Station in Pennsylvania\" srcset=\"https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/06\/IMG_20200529_085402074_HDR.jpg?w=857&amp;ssl=1 857w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/06\/IMG_20200529_085402074_HDR.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/06\/IMG_20200529_085402074_HDR.jpg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/div><\/div><div class=\"vlp-layout-zone-main\"><div class=\"vlp-block-0 vlp-link-title\">Pumping System<\/div><div class=\"vlp-block-1 vlp-link-summary\">A coal company was taking over an idled mine.&nbsp; The mine had significant water issues and the company needed to pump water out to mine the coal.&nbsp; Failure of the pump system could lead to flooding and damage to expensive equipment. WBA provided the control system to control the pumps [&hellip;]<\/div><\/div><\/div>\n\n<div class=\"vlp-link-container vlp-layout-2-columns wp-block-visual-link-preview-link\"><a href=\"https:\/\/www.wba.systems\/wba\/automation\/projects\/salt-drying\/\" class=\"vlp-link\" title=\"Salt Drying\"><\/a><div class=\"vlp-layout-zone-side\"><div class=\"vlp-block-2 vlp-link-image\"><img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/06\/IMG_20200330_102458540.jpg?fit=150%2C999&amp;ssl=1\" class=\"attachment-150x999 size-150x999\" alt=\"Salt Drying Plant in Delaware\" \/><\/div><\/div><div class=\"vlp-layout-zone-main\"><div class=\"vlp-block-0 vlp-link-title\">Salt Drying<\/div><div class=\"vlp-block-1 vlp-link-summary\">A Salt Company need to upgrade the controls on their salt dryer.&nbsp; The drives were beginning to fail and the needed better reliability. WBA provided a triple door main cabinet that housed the drives and plc.&nbsp; This panel included: 200 hp frequency drive Two 75 hp frequency drives 60 hp [&hellip;]<\/div><\/div><\/div>\n\n<div class=\"vlp-link-container vlp-layout-2-columns wp-block-visual-link-preview-link\"><a href=\"https:\/\/www.wba.systems\/wba\/automation\/projects\/steel-plate-edge-planer\/\" class=\"vlp-link\" title=\"Steel Plate Edge Planer\"><\/a><div class=\"vlp-layout-zone-side\"><div class=\"vlp-block-2 vlp-link-image\"><img decoding=\"async\" loading=\"lazy\" style=\"max-width: 150px;\" width=\"150\" height=\"90\" src=\"https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2019\/07\/picture3-5.jpg?fit=150%2C90&amp;ssl=1\" class=\"attachment-150x999 size-150x999\" alt=\"\" srcset=\"https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2019\/07\/picture3-5.jpg?w=1184&amp;ssl=1 1184w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2019\/07\/picture3-5.jpg?resize=300%2C179&amp;ssl=1 300w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2019\/07\/picture3-5.jpg?resize=768%2C459&amp;ssl=1 768w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2019\/07\/picture3-5.jpg?resize=1024%2C612&amp;ssl=1 1024w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/div><\/div><div class=\"vlp-layout-zone-main\"><div class=\"vlp-block-0 vlp-link-title\">Steel Plate Edge Planer<\/div><div class=\"vlp-block-1 vlp-link-summary\">Edge Planing System for Large Diameter Pipe Manufacturing Plant.\u00a0 System Squares and Finishes Sides and Ends of Plate in the First Step in Manufacturing Large Diameter Pipe. 1000 Amp Main Feed 300 hp DC Motor for Planing Sides of Plates, Replace Motor Generator with DC Drive 75 hp DC Motor [&hellip;]<\/div><\/div><\/div>\n\n<div class=\"vlp-link-container vlp-layout-2-columns wp-block-visual-link-preview-link\"><a href=\"https:\/\/www.wba.systems\/wba\/automation\/projects\/tube-cutting-line-modicon-controls\/\" class=\"vlp-link\" title=\"Tube Cutting Line Modicon Controls\"><\/a><div class=\"vlp-layout-zone-side\"><div class=\"vlp-block-2 vlp-link-image\"><img decoding=\"async\" loading=\"lazy\" style=\"max-width: 150px;\" width=\"150\" height=\"113\" src=\"https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2019\/07\/picture1-3.jpg?fit=150%2C113&amp;ssl=1\" class=\"attachment-150x999 size-150x999\" alt=\"\" srcset=\"https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2019\/07\/picture1-3.jpg?w=1024&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2019\/07\/picture1-3.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2019\/07\/picture1-3.jpg?resize=768%2C576&amp;ssl=1 768w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/div><\/div><div class=\"vlp-layout-zone-main\"><div class=\"vlp-block-0 vlp-link-title\">Tube Cutting Line Modicon Controls<\/div><div class=\"vlp-block-1 vlp-link-summary\">Upgrade of Angstrom PLC and Optronics Motion Controller to Quantum PLC and Lexium Motion Control Major System Components 2 Lexium Motion Controllers for Tube Positioning and Cutting Tool Control 4 Servo Drives for Cutting Tools 20 Vector Drives for Tube Length Control 5 Frequency Drives for general conveyor control Two [&hellip;]<\/div><\/div><\/div>\n\n<div class=\"vlp-link-container vlp-layout-2-columns wp-block-visual-link-preview-link\"><a href=\"https:\/\/www.wba.systems\/wba\/automation\/projects\/tube-cutting-line-with-ndt-a-b-controls\/\" class=\"vlp-link\" title=\"Tube Cutting Line with NDT, A-B Controls\"><\/a><div class=\"vlp-layout-zone-side\"><div class=\"vlp-block-2 vlp-link-image\"><img decoding=\"async\" loading=\"lazy\" style=\"max-width: 150px;\" width=\"150\" height=\"112\" src=\"https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2019\/07\/picture1-2.jpg?fit=150%2C112&amp;ssl=1\" class=\"attachment-150x999 size-150x999\" alt=\"\" srcset=\"https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2019\/07\/picture1-2.jpg?w=1594&amp;ssl=1 1594w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2019\/07\/picture1-2.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2019\/07\/picture1-2.jpg?resize=768%2C576&amp;ssl=1 768w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2019\/07\/picture1-2.jpg?resize=1024%2C768&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2019\/07\/picture1-2.jpg?resize=1200%2C900&amp;ssl=1 1200w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2019\/07\/picture1-2.jpg?w=1500&amp;ssl=1 1500w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/div><\/div><div class=\"vlp-layout-zone-main\"><div class=\"vlp-block-0 vlp-link-title\">Tube Cutting Line with NDT, A-B Controls<\/div><div class=\"vlp-block-1 vlp-link-summary\">Replace Siemens S\/5 PLC and Optronics Motion Controller for Tube Cutting Line and Non-Destructive Test (NDT) Line. Line Functionality &#8211; 2 Cutting Heads with servo control for cut and chamfer axes &#8211; 4 DC Drives for cutting head conveyors \u2013 position accuracy of -0 to +3 mm &#8211; Laser encoder [&hellip;]<\/div><\/div><\/div>\n\n<div class=\"vlp-link-container vlp-layout-2-columns wp-block-visual-link-preview-link\"><a href=\"https:\/\/www.wba.systems\/wba\/automation\/projects\/water-municipality\/\" class=\"vlp-link\" title=\"Water Municipality\"><\/a><div class=\"vlp-layout-zone-side\"><div class=\"vlp-block-2 vlp-link-image\"><img decoding=\"async\" loading=\"lazy\" style=\"max-width: 150px;\" width=\"150\" height=\"92\" src=\"https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/07\/Water-Reservoir.png?fit=150%2C92&amp;ssl=1\" class=\"attachment-150x999 size-150x999\" alt=\"Water Reservoir\" srcset=\"https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/07\/Water-Reservoir.png?w=1147&amp;ssl=1 1147w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/07\/Water-Reservoir.png?resize=300%2C183&amp;ssl=1 300w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/07\/Water-Reservoir.png?resize=1024%2C626&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.wba.systems\/wba\/wp-content\/uploads\/2021\/07\/Water-Reservoir.png?resize=768%2C469&amp;ssl=1 768w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/div><\/div><div class=\"vlp-layout-zone-main\"><div class=\"vlp-block-0 vlp-link-title\">Water Municipality<\/div><div class=\"vlp-block-1 vlp-link-summary\">WBA was asked to upgrade a water system for a municipality. When WBA Automation walked in they said \u201cPlease don\u2019t touch anything, we are not sure what everything is?\u201d WBA removed all unneeded equipment, upgraded their control system and added remote HMI viewing, Web based SCADA and the ability to [&hellip;]<\/div><\/div><\/div>","protected":false},"excerpt":{"rendered":"","protected":false},"author":2,"featured_media":0,"parent":27,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"page-templates\/template-fullwidth.php","meta":{"nf_dc_page":"","om_disable_all_campaigns":false,"footnotes":""},"categories":[5],"tags":[],"class_list":["post-613","page","type-page","status-publish","hentry","category-projects"],"jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/www.wba.systems\/wba\/wp-json\/wp\/v2\/pages\/613","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.wba.systems\/wba\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.wba.systems\/wba\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.wba.systems\/wba\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.wba.systems\/wba\/wp-json\/wp\/v2\/comments?post=613"}],"version-history":[{"count":5,"href":"https:\/\/www.wba.systems\/wba\/wp-json\/wp\/v2\/pages\/613\/revisions"}],"predecessor-version":[{"id":1693,"href":"https:\/\/www.wba.systems\/wba\/wp-json\/wp\/v2\/pages\/613\/revisions\/1693"}],"up":[{"embeddable":true,"href":"https:\/\/www.wba.systems\/wba\/wp-json\/wp\/v2\/pages\/27"}],"wp:attachment":[{"href":"https:\/\/www.wba.systems\/wba\/wp-json\/wp\/v2\/media?parent=613"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.wba.systems\/wba\/wp-json\/wp\/v2\/categories?post=613"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.wba.systems\/wba\/wp-json\/wp\/v2\/tags?post=613"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}